Standards for Titanium Jig Manufacturing in the Metal Plating Industry

In the metal plating industry—where precision and high-quality output are essential—jigs play a crucial role in ensuring consistent and standardized plating results. A jig securely holds the workpiece in place and allows electrical current or chemical solutions to flow evenly across the surface. Among all materials used in jig manufacturing, titanium is recognized as the most superior due to its corrosion resistance, rust-free properties, and long service life. It has become the preferred choice for plating factories seeking beautiful, durable, and consistent plating results.

Why Use Titanium Jigs?

Titanium jigs outperform common materials such as copper or stainless steel thanks to their strength, lightweight structure, and excellent resistance to acids and alkalis found in plating solutions. Since titanium does not react with the metal being plated, it ensures stable conductivity and uniform coating thickness. Using titanium jigs also reduces problems such as residue buildup, uneven plating, or non-adhesion. Their long lifespan and reusability help factories lower operational costs while enhancing production quality over the long term.

Standards for Designing and Manufacturing Titanium Jigs

To produce high-quality titanium jigs that meet real industrial needs, manufacturers must follow strict design and production standards:

1. Material Selection

Use industrial-grade pure titanium (such as Grade 2 or Grade 5), known for its corrosion resistance and reliable electrical conductivity in plating environments.

2. Structural Design & Engineering

Design must consider holding positions, spacing, current distribution, and solution flow to ensure the entire workpiece receives uniform plating.

3. Welding & Fabrication

Titanium welding requires specialized techniques such as TIG Welding (Tungsten Inert Gas) to prevent oxygen contamination and ensure strong, stable joints.

4. Testing & Quality Inspection

Each jig must undergo tests for electrical resistance, adhesion strength, and acid–alkali tolerance to verify that it is safe and compatible for real production lines.

5. Maintenance

After use, jigs should be cleaned with non-abrasive methods—such as rinsing with distilled water or diluted acid—to prolong service life and prevent metal residue buildup.

Relevant International Standards

• ISO 9001 – Quality Management Systems: Ensures that every step of the manufacturing process is quality-controlled, resulting in titanium jigs that are precise, durable, and compliant with industrial requirements.
• ISO 14001 – Environmental Management Systems: Promotes eco-friendly production processes, minimizing waste, pollution, and environmental impact associated with metal plating operations.
• NADCAP / AS9100D – Aerospace Industry Standards: Applied in industries requiring the highest precision, such as aerospace, automotive, and electronics, these standards ensure that all components—including titanium jigs—meet strict quality and safety requirements.

Conclusion

Titanium jigs manufactured to industry standards are essential to producing high-quality plated components. They ensure consistent electrical and chemical contact, resulting in smooth, strong, and corrosion-resistant coatings.

Choosing properly designed and well-manufactured titanium jigs not only reduces production errors and equipment wear but also reflects a factory’s professionalism and commitment to the highest manufacturing standards.